Kamis, 31 Agustus 2017

Guides That Could Help You Work With CNC Turning Machines

By John Hill


Turning machines are tools for cutting with non rotary bit moving linearly while the material rotates. Their movement axes are either a straight line, with curves or with angles but essentially are linear and intended for external surfaces. If applied on internal surfaces, the process is called boring and together they are categorized as lathing.

These process were traditionally done manually and has an operator for supervising them and the recent ones would be automated and does not need supervision. The latter is done using CNC turning machines in CT and computer programs are controlling the operation. Their early versions have created geometric figures which are complex though their recent creation is rarely done.

Turning processes are usually executed by lathe with four varying types like external grooving, profiling, taper and straight. These can produce different shapes of workpiece such as grooved, curved, conical and straight. If you have a small machine at home and want to try this process for your personal projects then follow these guides that could help you.

Buy carbide cutters with high quality from trusted brands for achieving better results instead of buying inexpensive ones from no names. They break easily, as they tend to, specially when used on metals which results to more expenses to replace them constantly. You would not need the very expensive ones instead just those from reputable brands having favorable reviews.

Buy a calculator for feeds and speeds, which are the feed rate and cutting speed, in making sure they would be set precisely. The latter is the difference of speed between the cutter and workpiece surface while the former is the velocity the tools is being advanced along. Tough materials requires them correctly precised which calibrating it is impossible without calculator.

Determine the proper cut width and depth that is important for avoiding bending or tool deflection which causes problems in accuracy. This adds to chipload, or thickness the removed material has, and contributes largely to early breakage. A deflection reduces the accuracy of CNC because the instrument would now be located exactly where the code has expected it.

Small machines commonly have issues of easily moving around when they work with powerful force because they lack weight required. This is unlike larger ones that can handle jobs with high power like cutting stainless steel. Reduced the force used in your cuts according to their size so they would stabilize when using them.

Some machines that have consumer grades possess cheap toolholders that will not endure pressures coming from tough materials. Those toolholders are a steel bar with shanks on one side clamped into the machine and other side having clam for holding the interchangeable tools. If your cutters break often, you should upgrade the toolholders or reduce the chipload.

Be sure of using coolant which could reduce some issues related with cutting some tough materials like heat retention or material hardening. Therefore, using one when you work with difficult materials would be a good idea. These are some guides that could help you and if you have more questions, visit your local shops or let them work on those your machine cannot handle.




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